Pipeline problems? Here’s our solutions

PROBLEM

Clients are facing severe corrosion under insulation (CUI) on above ground pipelines due to constant moisture exposure because of unsealed protective insulation.

Expensive onsite installation with traditional mineral wool and metal cladding types of insulation.

SOLUTION

Custom pipeline clam shells are built to fit every size pipe in our factory-controlled environment.

2lbs spray foam insulation with protective spray coatings will prevent freeze up, moisture penetrating through surface coating, and remove the problem of CUI.

PROBLEM

Soil erosion from water infiltration and fluid transfer around buried pipelines destabilizes compacted areas, leading to ground subsidence and washouts, especially in hilly regions.

If unnoticed, this can accelerate surface casing erosion and compromise pipeline functionality.

SOLUTION

Install spray foam insulation in large dam breaks along hilly sections to prevent fluid washout around pipelines. These Ditch Breaks are quick and easy to install by one or two workers without large equipment. They can be placed along embankments to prevent soil erosion.

Compacted bentonite or sand are labor-intensive, time-consuming (especially when frozen), and can affect pipeline coatings over time. Spray foam insulation has zero adverse effects on the pipeline coatings.

PROBLEM

Sharp and large aggregate hitting external coating on pipeline during the backfill process can lead to small nicks and scratches.
 
This could lead to eventual coating failure and or accelerated pipeline corrosion issues.

SOLUTION

Durable, compaction and impact resistant, spray foam insulation on the pipeline provides quick installation, eliminating the need for sand compaction and preventing sharp aggregate from damaging the coating.

PROBLEM

Using sandbags to support pipelines in trenches is labor-intensive, especially in winter when they freeze, become hard to position, and may tear.

This increases labor requirements when many sandbags are needed.

SOLUTION

Lightweight polystyrene pipeline pillows easily stack under pipes, won’t break down after backfill, and come in various densities for different pipe sizes.

They resist compression, can be installed in any temperature, don’t absorb water, and can be cut to fit uneven trenches.

PROBLEM

Riser sections to transfer stations often freeze in winter.

Traditional insulation methods like mineral wool and cladding are hard to install and inefficient due to riser support designs, offering inadequate freeze protection.

SOLUTION

Applying 2–3 inches of high-density spray foam insulation prevents freeze-ups, conforms to any riser support system, and provides long-lasting insulation.

It prevents moisture buildup, reducing metal corrosion, and is quicker to install, saving time and labor. Ideal for pipeline riser sections.

PROBLEM

Gaps under pipelines can cause subsidence, water pooling, and corrosion.

While packing sand prevents these issues, it’s time-consuming and costly, often leading to budget overruns.

SOLUTION

Spray foam fills voids under pipelines, preventing subsidence, water pooling, and labor-intensive work. It expands to fit any shape, is durable, water-resistant, and long-lasting.

One technician can complete the process quickly, saving time compared to packing sand.